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1. Description of Automatic Weighing Dry Mortar Mixing Plant.
The automatic weighing dry mortar mixing plant is an automatic powder mixing equipment. The proposed mixing station consisting of a combination of a twin-shaft paddle mixer and a batching system can fully utilize the advantages of the batching system and the mixer. The operation is simple and convenient. The Chinese and English menus show that the status of each device is simulated and displayed with an audible and visual alarm. When working at the mixing station, the worker just need to operate a small number of buttons, the entire work process is transferred to the computer control, then it will work automatically
2. Advantages of Automatic Weighing Dry Mortar Mixing Plant.
1. A high degree of intelligence. It is controlled by the PLC control system and realizes automatic automation of automatic feeding, automatic batching, automatic weighing, automatic conveying, automatic mixing, automatic packaging and automatic pallatizing.
2. The ingredients are accurate, can automatically calculate the dosage of every ingredient and automatically weighing.
3. The use of tower layout structure, shorten the transportation distance and raise production efficiency.
4. The use of a biaxial mixer (Twin shaft mixer) has high mixing uniformity, and materials with large differences in physical properties such as specific gravity, particle size and shape do not easily segregate when mixed in the mixer.
3. Product Configuration of Automatic Weighing Dry Mortar Mixing Plant.
Model | Capacity | Equipment height | Total power | Worker required | Workshop required |
2000L Mixer | 10-12T/H | 8-10m | 80-90KW | 2-3 Person | 500-600m2 |
3000L Mixer | 15-20T/H | 10-14m | 90-100KW | 3-4 Person | 600-800m2 |
4000L Mixer | 20-30T/H | 10-14m | 100-120KW | 3-4 Person | 600-800m2 |
6000L Mixer | 30-50T/H | 15-20m | 100-120KW | 3-4 Person | 800-1000m2 |
10000L Mixer | 50-80T/H | 20-25m | 120-150KW | 3-4 Person | 1000-1200m2 |
1. Raw Material Storage Silo:
The silo is used to store dry building raw material powder, such as sand, cement, fly ash, slag, calcium carbonate powder and so on. MG standard silos will equips level regulars, air breaking device, e-dust collector, pressure safety valve and complete set of assemble accessories. When material feeding air breaking device can help air exhausting from silo inside, e-dust collector clear the dust on the top; Level regulars can detect the maximum and minimum of material in hopper, so that to remind people feed material timely; Safety valve is to prevent material discharge easily. Material can discharge quickly when it works with screw conveyor.
2. Bucket elevator.
This is a vertical lifting device. Lifting height can reach 20-35m, with high efficient lifting speed and large transport capacity, bucket elevator is widely to used to lifting all kinds of powder or granular material. There are belt type bucket elevator and chain type bucket elevator two kinds for customer choice. Chain bucket elevator can be lift heat material and capacity is higher, lifting height is higher.
3. Automatic weighing system.
This is an automatic batching system that greatly saves manpower and material resources. Machine around equips three S-type sensors, which can get exact value when machine running. Input the weight of each raw materials accordingly to the formulation, high precision, reduce weighing error,save labor cost, improve the output.
4. Twin shaft agravic paddle mixer.
This twin shaft paddle mixer have the characters of high mixing speed, high uniformity, less power consumption. Materials with large differences in physical properties such as specific gravity, particle size, and shape do not easily segregate when mixed in the mixer. The material discharge is by pneumatic control, material can be discharged within 3-5 seconds.
5. Automatic packing machine.
The packing machine use computerized metering devices provides accurate weighing, stable performance and simple operation. And equipped with dust mouth, truly environmentally friendly production. Packing machine is PLC control, more intelligent. It can equip with bag belt conveyor and robot palletizer work.
6. Pulse dust collector.
The Impulse dust collector is mainly designed for dry mortar machine dust collecting, it equip pulse solenoid valve and can realize automatic dust remove. This dust collector is compact in structure, convenient in maintenance, which has the characteristics of large ash removal kinetic energy and high ash removal efficiency. It use special fabric filter dust, well dust collect. Fans,Cloth cylinder and filter assembly as one, can shorten the wind mesh simplify workmanship process.
7. Control cabinet.
PLC control system with characters of High degree of intelligence, automatic control from the Raw material storage silo, screw conveyor, weighing of ingredients to the mixing, packaging and full control of the complete set dry mortar plant, Intelligent and easy operation.
4. Working Principle of Automatic Weighing Dry Mortar Mixing Plant.
Our automatic dry mortar mixing plant include the raw material silo, screw conveyor machine, automatic weighing hopper, bucket elevator, premix hopper, twin shaft agravic paddle mixer, finished product hopper, automatic packing machine, belt conveyor, dust collector, air compressor, electric cabinet, etc.
When the dry mortar mixing plant works, firstly, different kinds of raw material will be transported into the silos by bucket elevator or pump truck, secondly, different kinds of raw material will be conveyed from the raw material silo to the automatic weighing scale in the ratio of formula by screw conveyor, thirdly,the premix raw material will be lifted into the premix hopper by bucket elevator, fourthly, the premix material will get into the twin shaft paddle mixer and be mixed uniformly, fifthly,the mixed material will get into the automatic packing machine and be packed, finally, the packed bag will be conveyed to next process by the belt conveyor.
5. Raw Materials of Automatic Weighing Dry Mortar Mixing Plant.
1. Cementing materials: cement, lime, gypsum.
2. Aggregate: yellow sand, quartz sand, limestone, dolomite, expanded perlite, etc.
3. Mineral admixture: industrial byproduct, industrial slag, fly ash, pozzolana, fine silica powder, etc.
4. Water-retention and thickening material.
5. Chemical additives.
6. Application of Automatic Weighing Dry Mortar Mixing Plant.
Bonding mortar: Masonry mortar, wall and floor tile glue mortar, ceramic tile adhesive mortar, tile joint mortar, anchorage mortar etc.
Decoration mortar: Decorative plaster mortar, inner and outer wall putty mortar, skim coat mortar, colorful decoration mortar etc.
Protection mortar: Water-proof mortar, anti-corrosion mortar, self level mortar, wear resistance mortar, thermal insulation mortar, sound insulation mortar, repair mortar, anti-crack mortar, mildew-proof mortar, shielding mortar etc.
7.Our company.