Zhengzhou MG Industrial Co.,Ltd

Zhengzhou MG Industrial Co.,Ltd

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High Efficiency Dry Mortar Machines Dry Mortar Mixer Line For Cement Sand Mixing And Packing

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Zhengzhou MG Industrial Co.,Ltd
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City:zhengzhou
Province/State:henan
Country/Region:china
Contact Person:MsZoey
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High Efficiency Dry Mortar Machines Dry Mortar Mixer Line For Cement Sand Mixing And Packing

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Brand Name :MG
Model Number :MG-3.7
Certification :CE, ISO, SGS,BV
Place of Origin :China
MOQ :1 set
Payment Terms :T/T, L/C, Western Union, MoneyGram
Supply Ability :30 sets per month
Delivery Time :20-25 working days from paid advace payment
Packaging Details :Standard seaworthy packing-Wooden box packing and bubble wrap packing
Product name :Dry Mortar Machines Dry Mortar Mixer line
Application :Dry mortar mixing and packing
Workshop required :600-1000 Square meters
Installation service :We send engineer to oversea for guiding installation
Workshop height :9-12m
Mixer type :High efficiency twin shaft paddle mixer
Control system :Intelligent PLC and computer control
Raw material :Cement, Sand, Flyash, Calcium carbonate, Lime powder and additives
Machine Color :Grey color Yellow color or Customized
Workers required :3-4 Person
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High Efficiency Dry Mortar Machines Dry Mortar Mixer Line For Cement Sand Mixing And Packing

1. Description Of MG Automatic Dry Mortar Machines Dry Mortar Mixer:

According to customer requirements, we can design personalized production processes. The equipment of this production line includes: Dry sand production part, Material storage part, Material measuring system and additive measuring system, Mixing equipment and Packaging equipment.

MG tower-type dry mortar plant building material machinery is arranged from top to bottom according to the production process, and the production is relatively smooth. It is suitable for the production of ordinary mortar and various special mortar, with many kinds of products and small cross pollution of raw materials. It has small floor area, atmospheric appearance, relatively low energy consumption, and relatively large initial investment compared with other process structures.

Dry sand production part
In order to obtain dry sand that meets the production requirements, the raw wet sand must be dried and the moisture content should be less than 0.5%. The main production equipment used in the drying process is a three-cylinder rotary sand dryer, which is newly developed for the drying of sand Dryer, high thermal efficiency, novel structure, compact, stable and efficient. After the sand is dried, it is sent to a classification screen by a belt conveyor. The dry sand is divided into several grains according to the process requirements and stored in the discharge bin.
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Material storage part:
The material storage part is composed of a number of round silos with different volumes, and the silos are equipped with maintenance ladders and guardrails. The top of the silo is equipped with a feeding port, an access port and a dust collector at the top of the silo. Each silo is also equipped with high and low level gauges, which helps the staff to understand the situation of the materials in the silo. The lower mouth of the silo is equipped with a valve, and various materials are conveyed to the weighing bin by a screw conveyor.
High Efficiency Dry Mortar Machines Dry Mortar Mixer Line For Cement Sand Mixing And Packing
Material measuring system:
The material measuring system consists of weighing bin, steel frame and sensor group. The weighing bin is a closed bin body, the lower part is equipped with a discharge screw, and the upper part has a feeding port and a breathing system. Under the instruction of the control center, the materials are sequentially added to the weighing bin according to the set formula. After the measurement is completed, wait for the instructions to send the materials to the bucket elevator inlet of the next link. The entire batching process is controlled by the centralized control cabinet PLC. Control, high degree of automation, small error and high production efficiency.
High Efficiency Dry Mortar Machines Dry Mortar Mixer Line For Cement Sand Mixing And Packing
Mixing system:
The mixing system we use is generally a double-shaft non-gravity mixer, which can be targeted for selection according to the material. According to the program set by the PLC, the materials begin to mix after entering the main machine, and the mixing is completed after 3-5 minutes. The control program issues an instruction to open the mixer's discharge door to discharge. In addition, in the process of material mixing, the next batch of materials has been finished.
Packaging Equipment:
The production line is equipped with impeller type or air-floating packaging machines, and the number of packaging machines is determined according to the required output. In addition, the entire production line is equipped with a dust removal system to reduce dust and improve the working environment; the air supply system is an air compressor with a displacement of not less than 0.6m³ / min and a matching air storage tank.
High Efficiency Dry Mortar Machines Dry Mortar Mixer Line For Cement Sand Mixing And Packing

PLC control system:

The dry mortar plant building material machinery we equip PLC control system, it can store about 10 different formulas, customer can select the formula before production, then press the start button, the dry mortar plant can work automatically. The PLC touch screen can show the working process of the material and make sure customer know the plant is in which working stage.

High Efficiency Dry Mortar Machines Dry Mortar Mixer Line For Cement Sand Mixing And Packing

2. Working Principle of MG Dry Mortar Machines Dry Mortar Mixer Line:

Dry Mortar Machines Dry Mortar Mixer Line: First the raw material is put into the feed hopper according to mixture ratio, and then, through the action of control system, the equipment can realize automatic feeding, automatic mixing and automatic rationing and packaging.

3. Advantage of MG Automatic Dry Mortar Machines Dry Mortar Mixer Line:

1, A high degree of intelligence. It is controlled by the control system and realizes automatic automation of automatic batching, automatic weighing, automatic feeding, automatic mixing and automatic packaging.

2, The ingredients are accurate, can automatically calculate the error and automatically correct.

3, The use of tower layout structure, shorten the transmission distance and increase production efficiency.

4. The use of a biaxial non-gravity mixer( Twin shaft mixer) has high mixing uniformity, and materials with large differences in physical properties such as specific gravity, particle size and shape do not easily segregate when mixed in the mixer.

5, The control system man-machine dialogue is simple and easy to operate.

6. With strong environmental protection, colleagues who reduce the labor intensity of their staff effectively improve the work environment in the working area.

4. Parameter of MG Full Automatic Dry Mortar Machines Mortar Mixer :

Model 2000L mixing plant 3000/4000L mixing plant 6000L mixing plant 10000L mixing plant
Capacity 10-12T/H 15-30T/H 30-40T/H 50-60T/H
Machine height 8-9m 9-10m 11-12m 13-15m
Total power 80-90KW 90-100KW 100-120KW 120-150KW
Worker required 2-3 person 3-4 person 3-4 person 3-4 person
Workshop required 500-600m2 600-800m2 800-1000m2 1000-1500m2
Bag belt conveyor B500X5000mm B500X5000mm B500X5000mm B500X5000mm
Pallet wrapping machine Provide Provide Provide Provide
Sand dryer Provide as requirement Provide as requirement Provide as requirement Provide as requirement
HS code 8474390000 8474390000 8474390000 8474390000

5. Customer working site of MG Full Automatic Dry Mortar Machines Dry Mortar Mixer Line:

High Efficiency Dry Mortar Machines Dry Mortar Mixer Line For Cement Sand Mixing And Packing

6. Application of MG Automatic Dry Mortar Machines Mortar Mixer:

MG automatic dry mortar machines mortar mixer can be used to produce the following dry mortars:

Bonding mortar: Masonry mortar, wall and floor tile adhesive mortar, tile glue, anchorage mortar etc.
Decoration mortar: Decorative plaster, Thin set coating, inner and outer wall putty, Screed mortar, colorful decoration mortar etc.
Protection mortar: Water-proof mortar, anti-corrosion mortar, self-leveling mortar, wear resistance mortar, thermal insulation mortar, sound insulation mortar, AAC jointing mortar, dry sand mixture, repair mortar, mildewproof mortar, shielding mortar etc.

7. FAQ:

1, How about the investment of this project?

A: Our engineer can design the dry mortar plant as your requirement and your budget, different dry mortar plant investment are difference. Low capacity low cost, we will provide you cost effective solutions as your requirement.

2, What's the difference between full automatic dry mortar plant and Semi-automatic dry mortar plant ?

A: (1) Semi-automatic dry mortar plant is cheaper than full automatic dry mortar plant.

(2) Semi-automatic dry mortar plant do not need to equip silos while full automatic dry mortar equip material silos.

(3) Semi-automatic dry mortar is manual feeding and automatic weighing and packaging, Full automatic dry mortar plant is automatic feeding and automatic weighing and packaging.

3, How many person required to operate this dry mortar plant ?

A: Usually 2-4 workers are enogh to operate this dry mortar plant.

4, What equipment and services you can provide?

A: We can provide you turnkey solution of dry mortar plant from working site planning to dry mortar machines, transportation, installation and training, formula of dry mortars, after-sales services, life time technical support etc.

5, What is the area required for this dry mortar plant ?

A: According to the capacity of the dry mortar plant, the area required 300-100 m2.

6, What is the capacity of your dry mortar plant?

A: We have dry mortar plant with capacity 3-30T/H as your requirement, and also we can customize the dry mortar plant as your capacity requirement.

7, How long is the guarantee period?

A: 12 months, within this period, we provide you spare parts and services for free.

8, Can you install the dry mortar plant in my country?

A: Yes, we will send engineers to your country for guiding installation and training your workers to operate the machine.

If you want to know more of our dry mortar plant, please send us inquiry or contact us directly.

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